Your Trusted Partner in TPU Injection Molding
As a true manufacturer with in-house tooling, we specialize in TPU injection molding for complex, performance-driven components. Whether you’re developing medical parts, automotive seals, or wearable tech, we engineer reliable solutions using high-grade thermoplastic polyurethane. With full process control, we ensure tight tolerances, clean finishes, and consistent part quality—no middlemen, no surprises, just results you can scale with confidence.
Product Categories
Product Parameters
| TPU Material Model | Shrinkage (‰) | Melt Temperature (°C) | Flowability | Mold Steel | Steel Hardness (HRC) | Mold Temperature (°C) | Surface Finish | Application Area |
|---|---|---|---|---|---|---|---|---|
| BASF Elastollan 1185A10 | 6 | 200-230 | Medium | S136 / 420SS | 48-52 | 30-60 | VDI 24-33 | Automotive, Electronics |
| Lubrizol Estane 58277 | 8 | 200-240 | High | NAK80 / 2316 | 40-45 | 30-50 | SPI B1 | Consumer, Medical |
| Covestro Desmopan 9370A | 10 | 210-250 | High | H13 / P20 | 32-52 | 35-65 | MT11000 | Wearables, Sports Equipment |
From gears to flexible seals, we handle high-volume production of standard TPU molded parts with fast cycle times and consistent quality. Ideal for automotive and consumer applications.
Soft-touch grips, shock absorbers, or anti-slip handles — we specialize in precision TPU overmolding, bonding TPU over PC, ABS, or other rigid plastics with perfect adhesion.
We deliver cleanroom-manufactured TPU injection molding parts for medical-grade devices, ensuring biocompatibility, stability, and traceability across batches.
Customized Wearable Components
Soft straps, casings, and enclosures made from injection molding TPU material that holds up against sweat, motion, and UV — tailored for lifestyle, fitness, and smart tech.
Automotive Grade TPU Parts
Our TPU molding process meets ISO standards for shock absorption, chemical resistance, and mechanical durability. Common in seals, grommets, and connectors.
Transparent TPU Parts
Visual and functional, we mold clear TPU material for injection molding where optical properties, toughness, and flexibility must co-exist. Used in lighting and UI panels.
6 Products Found.
True Material Expertise
We understand how different grades of thermoplastic polyurethane behave under various pressures, temperatures, and cycles — so your part performs exactly as needed, every time.
Tooling & Engineering Precision
All our TPU molds are built in-house with high-precision CNC and EDM machines, ensuring dimensional accuracy, excellent part ejection, and longevity over millions of shots.
Scalable Manufacturing with Speed
From prototype samples to mass production, our lead times are tight and communication fast. We tailor every TPU injection molding project for your time-to-market goals.
Why BillowPeak ?
Decades of Practical Manufacturing Experience
With over 20 years in precision plastics, we know what it takes to manufacture TPU injection molded parts that meet technical and regulatory demands. Our engineers don’t just follow specs — we collaborate with your design team to improve manufacturability and cost-efficiency without compromising function.
Vertically Integrated Facility
We handle every step in-house: tooling, molding, secondary processes, and QC. This keeps quality high, costs transparent, and timelines under control.Dedicated Project Support You’ll work with a single point of contact throughout the entire process, ensuring smooth communication and quick response when decisions matter most.
Vertically Integrated Facility
We handle every step in-house: tooling, molding, secondary processes, and QC. This keeps quality high, costs transparent, and timelines under control.
5 Key Application Fields of TPU Injection Molding
Automotive
Flexible gaskets, bushings, and anti-vibration pads made via TPU plastic injection molding help vehicles stay quiet and resilient.
Medical Devices
Biocompatible, sterilizable parts like tubes, connectors, and sensor housings made in cleanroom environments.
Wearable Technology
Smartwatch straps, earbuds, and flexible enclosures benefit from TPU molding‘s softness, flexibility, and sweat resistance.
Consumer Electronics
Drop-resistant cases, cables, and flexible covers use TPU overmolding to merge tactile feel with structural performance.
Industrial Tools & Equipment
Grip handles, cable sheaths, and shock mounts — all relying on rugged, chemical-resistant TPU material for injection molding.
Precision Injection Molding Related Product
TPU Injection Molding-FAQ S
What is TPU injection molding best suited for?
It’s ideal for flexible, tough parts like wearable bands, soft grips, and impact-resistant covers where both elasticity and strength are needed.
Is TPU durable enough for industrial applications?
Absolutely. TPU resists abrasion, oils, and chemicals, making it perfect for demanding environments like automotive and factory tools.
Can TPU be overmolded with other plastics?
Yes, TPU bonds very well with PC, ABS, and nylon. It’s commonly used in overmolding to create soft-touch or protective layers.
Do you support small batch production?
We do. Whether you need 100 prototypes or 10,000+ parts, we adjust our workflow to your project stage and volume.
How do you ensure quality in TPU molded parts?
We combine precise tooling, stable temperature control, and full QC at every step to deliver consistent parts every run.
What is the difference between TPU and TPE injection molding?
TPU is a type of TPE but with higher mechanical strength and wear resistance. It’s tougher, more elastic, and holds up better in harsh conditions. If your part needs better durability or chemical resistance, go with TPU. For softer, lower-stress parts, TPE might be enough.
What temperature is TPU injection molding?
Most TPU injection molding grades run best between 200°C to 250°C, depending on the brand and hardness. But it’s not just about melt temp — mold temperature control (30°C to 65°C) is key for surface finish, part strength, and preventing defects like bubbles or short shots.
What thickness for TPU injection molding?
Typical TPU injection molding wall thickness ranges from 0.8mm to 3mm, depending on part size, flow length, and flexibility needs. Too thin, and you risk warping or incomplete fills. Too thick, and you may get sink marks or longer cooling times. We help balance design and moldability.
Can TPU be injection molded?
Yes, TPU can absolutely be injection molded. It’s one of the most effective ways to shape thermoplastic polyurethane into complex, high-performance parts. Its excellent flowability and quick cooling behavior make it ideal for creating flexible yet tough components in large volumes.
What is the difference between TPR, TPU, TPE and LSR?
TPE refers to all thermoplastic elastomers. TPR is a SEBS-based TPE, soft but not oil-resistant. TPU is the most abrasion-resistant TPE, ideal for industrial parts. LSR is liquid silicone rubber, heat-resistant and used in medical, baby, and food-grade applications.
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